Which hat styles can I customize?

Our custom hats include structured caps, mesh-back truckers, performance caps, cuffed and pom beanies, fleece-lined knit caps, bucket hats and straw sun hats, from brands such as Flexfit, Port Authority, Carhartt, The North Face, Nike and Russell Athletic.

Which hats work best for winter gifts?

Beanies are the go-to choice. Fleece-lined styles add warmth, pom beanies feel festive, and knit sets with a matching scarf or gloves make a complete gift. Premium brands like The North Face and Carhartt raise the perceived value.

Do you offer sustainable custom hats?

Yes. Recycled cotton caps and Polylana beanies with an AWARE tracer let you show the origin of the recycled material, and The North Face Mountain Beanie uses recycled yarn.

Can I order different hat styles in one project?

Yes. Many companies mix styles, such as caps for staff and beanies for client gifts. Each style is quoted with its own decoration method, and we can deliver them together.

What is the minimum order for custom hats?

Minimums vary by style and decoration method. Share your quantity and design with us and we will recommend the most cost-effective options for your budget.

Can you ship hats directly to each recipient?

Yes. We can deliver the full order to one address or ship individually to each recipient, including remote employees working from home.

Custom Hats with Your Logo

Q: What is the best way to put a logo on a hat?

Embroidery is the most durable and premium option for caps and beanies. Patches add texture and suit truckers, knits and bucket hats. Printing and dye sublimation work for full-color designs on smooth fabrics, and printed bands are best for straw hats.

A hat is the one piece of merch people wear right at eye level. Our custom hats cover every season and setting: structured caps and truckers, knit and pom beanies, bucket hats and straw sun hats, each embroidered, patched or printed with your logo. Pick one style for the whole team, or mix them for events, crews and client gifts.

Treat your clients and employees!

Discover

FAQ - Custom Hats

Why custom hats work as branded merchandise

Most promotional items live in a drawer or a bag. A hat sits on someone's head, at eye level, wherever they go: the commute, the job site, the sideline, the airport. That is why custom hats stay one of the most dependable pieces of branded merchandise for companies, teams and events. They fit almost everyone, they are easy to ship, and a clean logo on the front panel reads from across a room.

This collection brings every hat style together in one place. If you already know the shape you want, you can jump straight to our custom caps, custom beanies, custom bucket hats or custom straw hats. If you are still deciding, the sections below walk through each style and where it works best.

Caps and truckers: the everyday custom hat

The baseball cap is the default company hat for a reason. A structured front panel gives embroidery a firm base, so logos keep their shape wash after wash. Our range includes stretch-fit caps like the Port Authority Flexfit (C865), cotton twill caps (C813), flat bill styles (C808) and mesh-back truckers (C812 and the Flexfit 110 snapback, FF110M) for a more casual, outdoor look.

For active teams and warm climates, performance caps such as the Flexfit Delta (FF180) and its perforated version (FF180AP) use moisture-wicking fabric that stays light on long days. If sustainability matters to your brand, recycled cotton five-panel and six-panel caps with an AWARE tracer (102632 and 102633) let you show where the material came from.

Beanies for cold-weather branding

When the temperature drops, the beanie takes over. Knit hats are a natural fit for fall and winter campaigns, ski trips, outdoor crews and holiday gifts. Choose from cuffed beanies (Port Authority C977 and C951), chunky wide-cuff knits (C958), fleece-lined caps for extra warmth (CP90L and CP91L) and pom beanies, from Sport-Tek team styles to faux-fur pom versions (C990).

Premium outdoor brands raise the perceived value of the gift. The North Face offers pom, circular rib, Truckstop and recycled Mountain beanies (NF0A7RGI, NF0A7RGH, NF0A5FXY and NF0A4VUB), and Carhartt adds a workwear classic in acrylic knit. For a complete winter gift, knit sets pair a beanie with a scarf, or with a scarf and gloves (LG902 and LG905).

Bucket hats: relaxed and on trend

Bucket hats have moved from the beach to the festival grounds and the office merch table. Their all-around brim protects from the sun, and the soft crown takes embroidery or a woven patch well. Options run from cotton twill classics (Port Authority PWSH2 and C975) and crusher styles with eyelets (BX003) to UV-protective bucket hats rated UV 30+ (C948).

For full-coverage designs, a reversible polyester bucket hat (CPDS142) can be dye-sublimated edge to edge, so your pattern or campaign artwork wraps the whole hat instead of sitting in one logo spot. Sports brands are covered too, with a cotton bucket hat from Nike.

Straw hats for summer events

For outdoor summer events, nothing says sun like a straw hat. Lifeguard styles, packable palm straw hats (HUK146) and wide-brim sun hats rated UPF 50 (CV6645) keep guests cool at company picnics, golf outings, beach activations and resort meetings. A patch or a printed band carries your logo without damaging the weave.

Embroidery, patches and printing

The right decoration depends on the hat. Embroidery is the classic choice for caps and beanies: it is durable and looks premium. Woven, leather and PVC patches add texture and work well on truckers, knits and bucket hats. Printing and dye sublimation suit smooth fabrics and full-color artwork, and printed bands are the cleanest option for straw.

Send us your logo and we will recommend the decoration method, placement and thread or ink colors for each style. You approve a digital proof before anything goes into production.

Matching hats to your project

A simple way to choose: caps for year-round staff uniforms and trade shows, beanies for winter gifting and outdoor teams, bucket hats for festivals and younger audiences, and straw hats for summer events. Many companies mix two styles, for example caps for the sales team and beanies for the holiday gift box.

Hats also pair well with other branded pieces. Add custom hoodies for a full team look, or bundle a hat with custom tote bags for event giveaways that people actually keep.

Ordering custom hats in bulk

Every hat in this collection is made to order with your branding. Minimum quantities depend on the style and the decoration method, and pricing improves as quantities grow, so tell us how many you need and we will build the quote around it. We can ship everything to one address, or send hats straight to each recipient, home offices included.

Request a free quote with your logo, the styles you like and your deadline, and our team will come back with options, proofs and a clear timeline.